Overview

One of the automotive leaders from the UK approached us with a proposal to build a system that proactively informs them about object defects. They are automobile spare parts manufacturers who want to deliver defective-free products to their customers. This case study explores how advanced AI-driven visual quality control solutions transformed the manufacturing process for a leading automotive company, enhancing its ability to deliver flawless products consistently.

Technical Stack

  • React.js
  • HTML5
  • Node.js
  • Express.js
  • PostgreSQL
  • MongoDB
  •  Amazon S3
  • Jenkins
  • Git
  • Industry

    Automotive

  • region
  • Region

    UK

  • project-size
  • Project Size

    Non- Disclosable

Highlights

Defect Detection

Reducing False Positives/Negatives

Uncompromised Quality

Reduce Labor Costs

Challenges

  • High Volume Production: Managing visual inspections for thousands of parts daily was labor-intensive and prone to human error.
  • Complexity of Defect Detection: Traditional methods struggled to detect subtle defects or anomalies in complex automotive components.
  • Quality Consistency: Ensuring uniform quality across all production batches was challenging without real-time monitoring and analysis.

Solutions

  • Automated Defect Detection: We utilized deep learning algorithms to analyze high-resolution images of automotive components for defects such as scratches, dents, or paint inconsistencies.
  • Real-time Monitoring: Our AI developers Implemented a system that continuously monitors production lines, flagging potential defects as soon as they are detected.
  • Data-driven Insights: We ensured AI gathers and analyzes vast amounts of data from visual inspections, providing actionable insights to optimize production processes and minimize defects.

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12+

Years of Business
Experience

1458+

Happy
Customers

12+

Countries with
Happy Customers

1050+

Agile enabled
employees

Core Features

  • Real-Time Monitoring & Alerts
  • Integration with Production Workflow
  • Adaptive Learning and Improvement
  • High Accuracy & Consistency
  • Image Data Management & Analysis
  • Intuitive Dashboard
  • Compliance & Traceability
  • no.-of-resources
  • No. of Developers

    04

  • time-frame
  • Time Frame

    December 2022 - August 2023

Experience With Bacancy

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